Chromized Lubricated Aluminum for Caps
Last Updated :Mar. 13, 2024
Among the many materials used in the manufacture of bottle caps, aluminum stands out for its excellent properties, being lightweight, corrosion-resistant and easy to form. However, in order to enhance its functionality and ensure seamless performance, aluminum covers often undergo various treatments and coatings. Among them, chromation combined with lubrication creates a powerful combination of durability, beauty and functionality.
The film thickness is 0.5-4um. The film has good adsorption properties and is mainly used as the base layer of the coating. The appearance includes golden yellow, silver, green, etc. Chrome lubrication treatment is often carried out together with DOS oil lubrication process to chromate and Dos treated aluminum covers.
Chromized Lubricated Aluminum for Caps Manufacturing Process
- 1. Choose high-quality aluminum alloy.
- 2. The selected alloy is carefully processed through casting or extrusion technology to obtain the desired shape and size.
- 3. After the aluminum cover is formed, it will undergo a series of surface treatments to enhance its elasticity and enhance its functional properties.
Chromization is the key process in this sequence and involves the deposition of a chromium-rich layer on the aluminum surface. This is usually achieved by immersion in a chromium-containing solution or by electroplating techniques. The chromium layer not only enhances the corrosion resistance of the aluminum but also provides a strong base for subsequent coatings.
After chromating, the cap is lubricated, a critical step to ensure smooth operation during capping and decapping. Apply lubricant evenly to the chrome surface by spraying, dipping or other specialized methods. These lubricants reduce friction, minimize wear, and help seal containers easily.
Haomei Aluminum offers Chromized Lubricated Aluminum for Caps, ideal for manufacturing long-neck wine bottle caps, extra-deep drawn and decorative caps, as well as a range of anti-theft caps for beverage bottles, soft drinks, juices, energy drinks. Chromating or chromating treatments primarily use a conversion coating to passivate the surface of aluminum enclosure panels.
Specification of Chromized Lubricated Aluminum for Caps
Alloy | 8011/3105 Aluminum Alloy |
Temper | H14, H16, H18, H24, H26, H44, H46 |
Thickness | 0.15-0.45mm |
Type | Sheet/Coils/Foils/Strips |
Surface Treatment | Aluminum surface is treated by phosphorous chromate and DOS oitreated. |
Application | Caps, closures and vials for the pharmaceutical industry. Closures ‘pilfer proof’ for the pharmaceutical industry. Lids and containers for the cosmetics industry. |
Haomei Aluminum is committed to the research and development and production of aluminum caps materials such as PP caps, ROPP caps, screw caps, wine caps, vial seal etc. With a complete production system and numerical control equipment, the quality of the end product is controllable and the price is reasonable.
Chromized Lubricated Aluminum for Caps Advantages
- 1. Corrosion resistance: The chromium plating layer forms a protective barrier, effectively resisting oxidation and corrosion, and extending the service life of the bottle cap.
- 2. High gloss: The chrome plating treatment gives the aluminum bottle cap a gorgeous appearance, with high gloss and reflectivity, enhancing the visual appeal of the product.
- 3. Wear resistance: The hardness of the chromium layer is high, making the surface of the bottle cap highly wear-resistant, and it can maintain a beautiful appearance even under frequent use.
- 4. Sealing performance: The chromium-plated aluminum bottle cap forms a good seal when matched with the container, which can effectively prevent the leakage of liquid or gas and maintain the freshness and quality of the product.
- 5. High temperature stability: The chromium layer has high high temperature resistance and is suitable for hot filling or baking processes. It is not easily affected by thermal expansion and contraction and maintains sealing performance.
- 6. Recyclability: The aluminum material itself has good recyclability, and the aluminum bottle cap combined with the chrome plating layer can be easily recycled, which is in line with the concept of environmental protection.
Chrome-plated aluminum bottle caps have been widely used in various packaging applications due to their corrosion resistance, high gloss, and strong wear resistance, and have become an important choice to maintain product quality and enhance brand image.
Properties of Chromated Lubricated Aluminum for Caps
Mechanical Property for CC Materials of Aluminium Sheet for Bottle Cap
Alloy | 8011 |
Temper | H14 |
Thickness (mm) | 0.16~0.23 |
U.T.S (Mpa) | 185~205 |
Elongation (%) | no less than 2 |
Earring Rate | less than 2% |
Mechanical Property for DC Materials of Aluminium Sheet for Bottle Cap
Alloy | 8011 |
Temper | H14 |
Thickness (mm) | 0.16~0.23 |
U.T.S (Mpa) | 125~155 |
Elongation (%) | no less than 2 |
Earring Rate | less than 2% |
Chromized Lubricated Aluminum for Caps Applications
Chromated lubricated aluminum caps are widely used in a variety of industries due to their superior performance and versatility.
- 1. Food and Beverage: In the food and beverage sector, freshness and hygiene are of the utmost importance, and chrome-plated lubricated aluminum lids really do the trick. From sealing carbonated beverages to preserving the aroma of cooking oils, these caps maintain product integrity while ensuring ease of use for consumers.
- 2. Pharmaceuticals: In pharmaceutical packaging, precision and reliability cannot be ignored. The chrome-plated lubricated aluminum cap provides an airtight seal for the medication, protecting its potency and purity throughout its shelf life. Additionally, aluminum chromide's compatibility with a variety of drug formulations improves safety and compliance.
- 3. Cosmetics and Personal Care: The cosmetics industry thrives on aesthetics and functionality, and chromed lubricated aluminum caps exemplify these two points. Whether housing luxury fragrances or high-end skin care serums, these caps exude sophistication while providing practicality for handling and storage.
- 4. Industrial chemicals: Industrial chemicals are diverse in composition and corrosive, requiring robust packaging solutions. Chrome-plated lubricated aluminum covers rise to the challenge, providing resistance to chemical attack and ensuring safe containment of hazardous materials.